Smart-power-systems HR-30 User Manual

A.C. MODULAR GENERATOR SYSTEM OWNER’S MANUAL MODEL#: HR-20, HR-25, and HR-30

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 9 of 50 System Specifications MODEL OF GENERATOR HR-20 HR-25 HR-30 Generator Type Speed Fr

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 10 of 50 MODEL OF GENERATOR HR-20, HR-25, and HR-30 Oil Cooler Dimensions (Core) 7.5”D x

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 11 of 50 Pre-Installation Guide Pre-Installation Check List 1. Verify that the Power Take

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 12 of 50 The pumps supplied by Smart Power® Systems for Models HR-20, HR-25, and HR-30 ha

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 13 of 50 Do not position hoses with tight bend radii. Consult the hose manufacturer’s instal

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 14 of 50 Front view of HR-20, HR-25, and HR-30 tray assemblies showing tray dimensions and

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 15 of 50 WARNING: Do not mount the hydraulic pump or tray assembly in any location that is

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 16 of 50 Installation Guide 1. Mount the pump securely to the Power Take-Off (PTO). This

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 17 of 50 3. Mount the tray assembly as high as possible within the structure of the vehicl

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 18 of 50 HR-20, HR-25, and HR-30 tray assemblies disassembled into base tray assembly (wit

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 1 of 50 Table of Contents Section Page Disclaimer ...

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 19 of 50 .208CLEARANCE HOLEFOR #10 SCREW4 PL.2.0003.3753.3751.6881.688 Hole pattern for Comm

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 20 of 50 WARNING: Never operate the system with the pump case drain plugged. Damage to the

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 21 of 50 provided to connect the conduit to the breaker panel. Connect the (4) four generat

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 22 of 50 9. Connect 12 VDC (vehicle battery positive) to the generator’s system controller

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 23 of 50 Main power breaker (HR-25 Breaker shown) Figure 12 WARNING: Never operate the s

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 24 of 50 Enabling System Purge Option The purge option can also be set by performing the fo

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 25 of 50 displays the string “0FF” as shown in Figure 14, press the On/Off switch to turn th

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 26 of 50 Step b: Hold Mode until Amps Line 1 Blinks 88. Release switch so 0Pt and AStr ap

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 27 of 50 Operation 1A. The Command & Control Center will show the generator’s output

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 28 of 50 decimal points in the “Amps Line 1” and “Amps Line 2” fields of the Command & C

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 2 of 50 WARNING: Do not install or operate the A.C. modular generator system without readi

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 29 of 50 6. If the system controller has been set to “auto-start”, the generator will begin

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 30 of 50 enclosed generator, and the number displayed corresponds to the maximum power outpu

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 31 of 50 d. HI Curr. If the system measures a continuous current draw exceeding the genera

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 32 of 50 b. Note the y and n labels below the Mode and On/Off switches. Press the On/Off s

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 33 of 50 Message advising theoil is cold (less than40°F)Measured oiltemperature indegrees fa

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 34 of 50 g. If the hydraulic fluid appears dirty or black in the reservoir sight gage, repl

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 35 of 50 Time Since last Oil Filter Change in Hours. Press Mode until FLt and Xr are display

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 36 of 50 will be removed and replaced by another screen. The fault has been cleared and the

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 37 of 50 Troubleshooting Guide Diagnostic: The Command & Control Center will display c

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 38 of 50 Diagnostic Faults: The following is a list of the diagnostic faults, with a brief

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 3 of 50 Never operate the system with leaks of any type. Clean up any hydraulic fluid that

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 39 of 50 Note: The fault “Classes” are defined in the table below: Class Meaning Service War

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 40 of 50 After correcting any problems, again operate the generator twenty minutes to purge

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 41 of 50 4. System Overheating: System overheating may be caused by re-circulation of hot

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 42 of 50 Electrical Problems 1. No Output Voltage: a. No output voltage may be caused by

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 43 of 50 f. The generator drive motor is faulty. Observe the generator while the system i

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 44 of 50 SPS Model Matrix PARENT P/N DESCRIPTION TRAY ASM P/N Command & Control Cente

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 45 of 50 Pump Adjustment WARNING: The SPS Electronic Controlled Generators have been pre

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 46 of 50 The Pump Set option can be accessed by performing the following steps: Step b:

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 47 of 50 2. Adjust pump compensator: a. Reference Figure 30. b. Loosen the flow cont

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 48 of 50 3. Disable the generator Pump Set option. After the pump has been properly adju

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 4 of 50 Operating the A.C. modular generator system in the presence of flammable vapors may

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 49 of 50 Manufacturers Limited Warranty Smart Power® Systems Hydraulic Generator Coverage

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 50 of 50 5. The cost of airfreight or other extraordinary expenses for shipment of parts o

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 5 of 50 Disclaimer Although SPS has taken all reasonable care to ensure that the informati

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 6 of 50 Description of Product Hydraulic Generator Applications: This heavy-duty electroni

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 7 of 50 CASE DRAINxyRESERVOIRPUMPPROPORTIONALVALVECASE DRAINMOTORCOOLERFILTERBOOST BLOCKVE

Smart Power® Systems A. C. MODULAR GENERATOR SYSTEM Page 8 of 50 PROP. CONTROL VALVEP/N 8594452ASM, OIL TEMP. SENSORP/N 3310736INDICATOR BULBREMOTE E